The Science Behind Forged Carbon Fiber
Forged carbon fiber is made by chopping carbon fiber strands, mixing them with resin, and compressing the blend under high pressure and heat in a mold, as outlined by Fibre Glast. This eliminates the need for intricate weaving, enabling faster production and intricate designs tailored to the Cybertruck’s unique structure. The material is up to 30% lighter than aluminum and offers exceptional tensile strength, ideal for high-stress applications.
The random fiber orientation of forged carbon fiber creates a dynamic, non-uniform pattern, unlike the predictable weaves of standard carbon fiber. This enhances both its visual appeal and structural integrity, distributing stress evenly for added resilience.
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